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PR Kit Insiders

Stop Guessing.
Start Creating
Mailers That Work.

The Ultimate Guide to Custom Packaging & Mailers — 9 modules of real industry knowledge from someone who has spent 10 years and 10,000 hours inside the manufacturing process.

9
Modules
10+
Years Experience
$0
To Get Started
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PR KIT INSIDERS
PR Kit & Mailer
Planning Checklist
Budget & Quantity Planning
Campaign Objectives & Goals
Box Style & Packaging Type
Timeline & In-Hand Dates
Creative Brief & Brand Assets
Sampling & Sign-Off Process
Fulfillment & Shipping

Before you spend a dollar on packaging, grab this.

The PR Kit Planning Checklist walks you through every decision point from first brief to final shipment — the same process used on real campaigns for some of the world's most recognizable brands. It's free, it's practical, and it will save you from the mistakes most people don't see coming.

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    PR KIT INSIDERS — FREE RESOURCE
    PR Kit & Mailer
    Planning Checklist
    1
    Budget & Quantity
    2
    Campaign Objective & Goals
    3
    Box Style & Packaging Type
    4
    Timeline & In-Hand Dates
    5
    Scope of Work & Services
    6
    Creative Brief & Brand Assets
    7
    Ideation & Concept Presentation
    8
    Feedback, Revisions & Sign-Off
    9
    Sampling & Prototyping
    10
    Artwork, Print & Production
    11
    Fulfillment & Shipping
    10+ Years in the Industry
    Global Brand Campaigns
    Celebrity & Influencer Mailers
    10,000+ Hours in Manufacturing

    Learn how to build PR kits like these.

    A look inside some of the mailers, PR kits, and custom packaging we've designed and produced for real brands.

    Apple TV - Fly Me To The Moon
    Apple TV
    Fly Me To The Moon
    Netflix - Holiday Mailer
    Netflix
    Holiday Mailer
    Andscape - Holiday Mailer
    Andscape
    Holiday Mailer
    Crown Royal - PR Mailer
    Crown Royal
    PR Mailer
    Apple TV - Stick PR Mailer
    Apple TV
    Stick PR Mailer
    Apple TV - Your Friends & Neighbors
    Apple TV
    Your Friends & Neighbors
    Grayscale - Mailer
    Grayscale
    Mailer
    Andscape - PR Mailer
    Andscape
    PR Mailer
    Apple TV - Fly Me To The Moon
    Apple TV
    Fly Me To The Moon
    Netflix - Holiday Mailer
    Netflix
    Holiday Mailer
    Andscape - Holiday Mailer
    Andscape
    Holiday Mailer
    Crown Royal - PR Mailer
    Crown Royal
    PR Mailer
    Apple TV - Stick PR Mailer
    Apple TV
    Stick PR Mailer
    Apple TV - Your Friends & Neighbors
    Apple TV
    Your Friends & Neighbors
    Grayscale - Mailer
    Grayscale
    Mailer
    Andscape - PR Mailer
    Andscape
    PR Mailer

    Packaging is expensive when you don't know what you're doing.

    The Ultimate Guide to Custom Packaging & Mailers

    9 modules of real, practical, behind-the-scenes knowledge built from 10 years and 10,000 hours inside the packaging manufacturing process. Not theory. Not fluff. The actual systems, language, and decisions that separate great packaging from expensive mistakes.

    MODULE 01

    Packaging Fundamentals

    Box types, structures, material formats, turned-edge construction, and what actually makes packaging feel premium or cheap.

    • The Language of Packaging
    • Box Styles: Let's Break Them Down
    • Rigid vs. Corrugate vs. Folding Carton
    • The Making of Rigid Box
    • What Makes Packaging Feel Premium
    MODULE 02

    Paper, Board & Materials

    Paper weights, board materials, grain direction, surface coatings, specialty papers, and how ply and mounting influence performance.

    • Understanding Paperweight
    • Understanding Board Types
    • Why Grain Direction Matters
    • Coated vs. Uncoated
    • Specialty Paper Types
    • How Board Is Built
    MODULE 03

    Printing Techniques

    Printing methods, full-flood printing, color systems, specialty finishes, white ink, and how lamination impacts durability.

    • Choosing A Printing Method
    • Printing to the Edge
    • Spot, CMYK, RGB & Hex Explained
    • Foil, Embossing & Debossing
    • White Ink, Underprints & Color Control
    • How Board Is Built
    MODULE 04

    Corrugate Deep Dive

    Corrugated flute types, Kemi liners, direct print vs litho-lam, when corrugate is the right choice, and sustainability.

    • Understanding Corrugate Flutes
    • Understanding Linerboards
    • Direct Print vs. Litho-Lam
    • Corrugated by Design, Not Default
    • Sustainability & Corrugated Packaging
    MODULE 05

    Die Lines & Art Setup

    What a dieline is, how bleeds, trims, folds, and glue flaps work, where to place barcodes, and how to review a dieline correctly.

    • What Is a Dieline?
    • Reading a Dieline
    • Safe Zones & Cut Zones Explained
    • The Stuff That Gets Boxes Rejected
    • How to Review a Dieline Like a Pro
    • Sampling & Prototyping
    MODULE 06

    Master Sheets & Optimization

    Sheet sizing, layout efficiency, cost impact, custom sizing decisions, and the pricing implications of non-standard formats.

    • What Is a Master Sheet?
    • Why One More Can Change Your Entire Cost
    • How Optimization Changes Cost
    • When Custom Sheet Sizes Are Worth It
    • Why Non-Standard Sizes Increase Cost
    • Bonus: Gang Runs & Multi-SKU Strategies
    • Bonus: Master Sheet Optimization Checklist
    MODULE 07

    Budgeting & Expectations

    Packaging formats and cost differences, minimum order constraints, domestic vs overseas production, and timeline tradeoffs.

    • Rigid Boxes & Two Price Points
    • MOQ Realities and One-Off Builds
    • Onshore vs. Offshore Production
    • Production Timelines & Speed Tradeoffs
    • Where People Blow Their Budgets
    MODULE 08

    Working with Vendors

    How to request and compare quotes, identify risks, communicate expectations, and protect yourself when things go wrong.

    • What Information Vendors Need From You
    • How to Request Quotes Properly
    • How to Compare Quotes Apples-to-Apples
    • Red Flags in Suppliers
    • Communication Best Practices
    MODULE 09

    Tools & Resources

    The exact tools, vendors, and workflows used across design, production, and logistics on real projects at every scale.

    • Our Tools, Our Stack, and Our Partners
    • Dieline Tools & Our Pacdora Deep Dive
    • Freight & Shipping Tools
    • What Freight Companies Will Ask You
    • Testing & Sampling Vendors
    MODULE 10 ADD-ON $47

    Pacdora Deep Dive

    Step-by-step walkthrough of Pacdora — how to create dielines that work in real production and communicate clearly with vendors.

    MODULE 11 ADD-ON $47

    Smart Packaging Economics

    What custom packaging actually costs, how to budget realistically, and how to decide when to DIY vs hire an expert.

    MODULE 12 ADD-ON $97

    The Packaging Toolkit

    A curated set of tools, vendors, templates, and references — the exact resources used on real campaigns, with partner discounts.

    Get the complete
    9-module course.

    Everything you need to design, produce, and manage custom packaging like a professional. Instant access. Self-paced. Yours to keep.

    Enroll Now — $497

    There's a place for you at every level.

    Start free with the community, go deeper with the full course,
    or get hands-on help with a private session.

    The Full Course
    $497
    One-time payment
    The complete 9-module curriculum. Instant access, self-paced, yours to keep forever.
    • All 9 core modules
    • Lifetime access
    • Real industry knowledge & systems
    • Vendor communication frameworks
    • Add-on modules available
    Get the Course
    1:1 with Mary
    $400
    per session
    For anyone mid-project who needs real, specific guidance from someone with 10+ years in the industry.
    • Vendor quote & negotiation review
    • Dieline & artwork setup review
    • Budget reality check
    • Project scope & timeline planning
    • Limited availability
    Book a Session
    Mary Noon — Founder, PR Kit Insiders

    Mary Noon

    Founder, Salt & Pepper Gifts & PR Kit Insiders

    I built this course because after a decade in this industry, I realized how much of what I know is invisible to most people, and how expensive that invisibility can be.

    Over the last ten years I've worked with some of the world's most recognizable brands. I've designed and produced packaging for global launches, gifted celebrities, and built mailers, PR kits, and influencer boxes at every scale. Somewhere along the way I crossed the 10,000-hour mark. Not just designing packaging, but learning how it actually gets made, what goes wrong, and how to fix it.

    What I kept seeing was this: people had beautiful ideas, but no roadmap. And guessing in manufacturing is expensive. So I built this course to change that.

    10+
    Years in packaging
    & manufacturing
    10K+
    Hours inside the
    production process
    100+
    Brand campaigns
    designed & produced

    Don't just take our word for it.

    ★ ★ ★ ★ ★
    "I spent $4,000 on packaging before finding this course. Half of that was avoidable mistakes. If I had this knowledge first, I would have saved thousands and months of back-and-forth with vendors."
    JR
    Jessica R.
    Founder, DTC Beauty Brand
    ★ ★ ★ ★ ★
    "We send 50+ PR kits a quarter and I thought I knew what I was doing. This course showed me how much I was overpaying and how to actually talk to vendors in their language. Game changer for our agency."
    KM
    Kyle M.
    Creative Director, PR Agency
    ★ ★ ★ ★ ★
    "I had no idea what a dieline was before this course. Now I can review proofs, catch errors, and communicate with my packaging vendor without feeling lost. Mary explains everything like a real person, not a textbook."
    SP
    Sarah P.
    Marketing Manager, Food & Beverage

    Need hands-on help with your specific project?

    Sometimes you need more than a course. If you're mid-project, evaluating vendors, reviewing a quote, or just want someone with real industry experience to look at what you're working on — book a private session.

    $400
    per hour
    LIMITED — 4–6 SESSIONS/MONTH

    Each session is focused, practical, and specific to your project. Come with your questions, your quotes, your dielines, or your budget — and leave with clarity and a clear next step.

    Book a Session

    Common Questions

    Who is the course for?
    The course is built for founders launching a brand or product, PR agencies and in-house marketing teams that send mailers and PR kits, creatives working on packaging projects, and anyone who wants to understand how custom packaging actually gets made. You don't need any manufacturing background — the course starts from the beginning and builds up.
    What's the difference between the free community and the course?
    The free community on Skool gives you access to other founders, marketers, and creatives, plus select free lessons and curated tool recommendations. The course ($497) is the full 9-module curriculum covering everything from packaging fundamentals to vendor management. The community is a great place to start, and the course is there when you're ready to go deeper.
    Do I need design software or technical experience?
    Not to take the course. The course explains everything from the ground up so you understand how packaging works regardless of your design experience. When it comes to actually laying out artwork for production, you will need some technical ability. Canva is great for visual mockups and concepting, but for production-ready files you'll want to be comfortable in Illustrator or work with someone who is. The course covers both so you know what's needed at every stage.
    How is this different from just Googling packaging information?
    The internet will tell you what packaging looks like. This course tells you how it's made, why it costs what it costs, how to communicate with vendors, how to avoid the mistakes that cost people thousands of dollars, and how to make decisions with real confidence. It's 10 years of industry knowledge organized into a practical system.
    What's the free checklist and how do I get it?
    The PR Kit Planning Checklist is a free, downloadable PDF that walks you through every decision point of a PR kit or mailer project — from budget to fulfillment. Enter your email and it comes straight to your inbox. No purchase required.
    Get the Free Checklist

    You already know packaging matters.
    Now learn how it actually works.

    Start free with the checklist. Join the community to connect with others. Or go all in with the full course. Whatever step you take today is one less expensive mistake tomorrow.

    Get Your Free Checklist Join the Free Community Get the Course — $497